A+ series - for industrial demands

Overview
Functions
Technical data
Accessories
Uses
Documentation
Software & Drivers

The professional industrial printers are used in a wide variety of applications

During development, we focused first and foremost on simple and convenient operation coupled with high reliability. The printing units and housings are made of high-quality materials and are perfectly matched in terms of their form and function. Extensive peripherals and software enable customized solutions – any time.

Regardless of whether the A+ printer is operated as a stand-alone solution, a PC application or in a network, it is always up to the mark! The high-speed processor ensures fast job processing and immediate label output.

Overview types of industrial printers A+ series

vergrößern

The Sleek

For small labels with high printing accuracy.

1.1 Label printer	A2+
Print resolution dpi	300	600
Print width up to mm	54,2	57
Print speed up to mm/s	150	100

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The Universal

Our top-seller with high printing accuracy and an extensive range of accessories.
A4.3+ preferably for thermal direct printing.

1.2 Label printer	A4+			A4.3+
Print resolution dpi	203	300	600	203	300
Print width up to mm	104	105,6	105,6	104	108,4
Print speed up to mm/s	250	250	100	200	150

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The Wide

Ideal for Odette- and UCC labels.

1.3 Label printer	A6+
Print resolution dpi	203	300
Print width up to mm	168	162,6
Print speed up to mm/s	200	200

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The Extra Wide

For pallet and and drum labeling.

1.4 Label printer	A8+
Print resolution dpi	300
Print width up to mm	216
Print speed up to mm/s	150

Basic version

Basic version

For printing on labels and and continuous material.

The material is torn off at the jagged tear-off edge. Optionally, it may be cut off or rewound externally.

Dispensing version

Dispensing version

For printing and dispensing labels. The label is removed from the liner during the printing process by utilizing the internal rewinder. It can be removed manually, by applicator or robot.

A+ series videos

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A+ series - for industrial demands

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A+ series with applicator A1000

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cablabel S3 demo

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Manufacturer of electrical components

First of all more flexibility in the marking of flow-wrap pouches.

Read full user report

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Read the product brochure (PDF)

A+ series details

Label printer A4+ with dispensing function

1. White graphic display

With backlight for optimum readability.

2. Ribbon holder

Three-part tightening axles enable quick and easy ribbon exchange.

3. Straightforward adjustment

The printhead is pressed down with two sliding toggles. One is mounted to the left label margin, the other is pushed to the right label margin.

4. Peripheral connection

Add-on modules such as cutters, external rewinders, present sensors and applicators are easy to connect via the USB peripheral interface. All peripherals are connected to the printer in seconds using two pins and fixed in place with a screw.

5. Solid metal housing

Made of die-cast aluminum. All components are mounted on it.

6. Roll holder

Available for core diameters from 38 mm. (We provide adapters for core diameters wider than 76 mm for improved label winding). The spring-mounted margin stop ensures constant tension during feeding, thus ensuring a highly precise imprint.

7. Internal rewinder

The three-part tightening axles ensure the easy rewinding and removing of labels or liners with or without paper core.

8. Peel-off option

The label is removed from its liner via a peel-off plate. A high printing and dispensing accuracy can be achieved with the additionally powered rewind assist roller and the pinch roller.

Compact cover

The 2-part cover made of impact-resistant ABS plastic folds up when opened.

1.11 Metal cover

Metal cover

On request, the A4+ and A6+ transfer printers are also available with a metal cover. (as standard for the A8+)

Integration of cab label printers

Connecting printers to other equipment or networks for control and monitoring.

Learn more on integration of cab printers

Stand-alone operation

Printing labels without connection to the host system.

Standard Option	1.1	1.2	1.3	1.4
Print head
Print method: Thermal transfer
Print method: Thermal direct		-			-
Print resolution dpi	300	600	203	300	600	203	300	300
Print speed up to mm / s	150	100	250	250	100	200	200	150
Print width mm	54,2	57	104	105,6	105,6	168	162,6	216
Material
Labels, continuous rolls or fanfolded: Paper, cardboard, textile, plastics such as PET, PE, PP, PI, PVC, PU, acrylate
Material thickness mm / weight g / m²	0,05 - 0,8 / 60 - 300
Width labels mm¹⁾	4-63	20-116	46-176	46-220
Width continuous material / liner mm	25-67	24-120	50-180	50-235
Widthcontinuous shrink tube mm	10-67	25-85	-	-
Height¹⁾ without back-feed from mm	4	4	4	4	4	6	6	10
Height¹ when dispensing¹⁾ from mm	12	12	12	12	12	25	25	-
Height¹ up to mm	5000	2000	5000	4000	1000	4000	3000	2000
Media roll: Outside diameter up to mm	205
Media roll: Core diameter mm	38-100
Media roll: Winding	Outside or inside
Ribbon
Ink	Outside or inside
Roll diameter up to mm	80	72
Core diameter mm	25
Ribbon length variable up to m	500	360
Width mm ²⁾ up to mm	57	114	165	220
Internal rewinder (only for peel-off version)
Outside diameter up to mm	142	-
Core diameter mm	38,1	-
Winding	Only outside	-
Dimensions printer
Height mm	274
Depth mm	446
Width mm	190	242	302	352
Weight kg	8,5	9	13	15
Label sensor
Gap sensor: For leading edge or punch marks and end of material
Reflective sensor from the bottom / from the top
Distance to locating edge mm	5-26	5-53	5-53
Electronics
Processor 32 Bit clock rate MHz	266
RAM MB	64
Memory IFFS MB Flash	8
Slot for CompactFlash Type I memory card
Slot for Wireless LAN card
Battery buffer for real-time clock, printout of time and date, data storage on shut-down
Warning signal: acoustic signal in case of error
Interfaces
Centronics bi-directional acc. to IEEE 1284
RS232 C 1.200 up to 230.400 Baud / 8 Bit
USB 2.0 High Speed Slave for PC connection
Ethernet 10 / 100 Base T, LPD, RawIPprinting, ftp printing, DHCP, HTTP, FTP, SMTP, SNMP, TIME, Zeroconf, mDNS, SOAP
RS422, RS485 1.200 up to 230.400 Baud / 8 Bit
Peripheral connection
WLAN Card 802.11b/g WEP/WPA PSK (TKIP)
2 x USB master for external operation panel, keyboard, scanner, service key, USB flash drive
Operating data
Power supply	100 - 240 V ~ 50 / 60 Hz, PFC
Power consumption	100 - 300 W depending on type of printer
Temperature / humidity: Operation	+ 5 - 40°C / 10 - 85% not condensing
Temperature / humidity: Stock	+ 0 - 60°C / 20 - 85% not condensing
Temperature / humidity: Transport	– 25 - 60°C / 20 - 85% not condensing
Approvals	CE, FCC class A, CB, CCC, UL

Accessories for A2+

Extras
- Reflective label sensor
  
  from top
- Adapter 100 mm Ø
  
  To keep the bending to a minimum during stacking it is recommended to use a large core diameter.
- Memory Card
  
  CompactFlash Type I
- Standard keyboard USB
  
  Connection: USB, number of keys: 115
- External operation panel
  
  If the operation panel is not accessible, e.g. after installation within a facility, an external panel can be installed. Additional slots are available for a CF memory card Type 1 and a host interface.
- Pause adapter PS7
  
  Basic version: typical | Dispensing version A2+, A4+, A6+: possible
  
  For printing in a label loop. The print job is stopped by the pause signal. The label being printed is finished first.
  
  I/O Interface
  Inputs: Pause, external error
  Outputs: no print job, printer not ready, print job active
- Tester CC for linear and 2D barcodes
  
  The camera tests readability or contents of the horizontally and vertically printed barcodes directly after printing. If the code is faulty the print job is stopped and the label is removed. The Tester CC can be used together with the tear-off mode, dispensing mode or with the external rewinder. Please refer to the Operation Manual for further details.

Interfaces
- Centronics Interface
  
  bi-directional acc. to IEEE 1284
- Interface RS422/RS485
  
  1.200 up to 230.400 Baud/8 Bit
- Label selection box – I/O box
  
  From a higher-level control, like a PLC, up to 16 different labels can be selected from the memory card. The I/O box enables via abc programming to realize easy programming of the PLC with the 4 in- and outputs.
- WLAN card 802.11 b/g

Connecting cable
- Connecting cable RS232 C
  
  9/9 pin, length 3 m
- Patch cable CAT5e
  
  3 m, gray

Cutting, perforating, stacking labels

Cutter CU, Cutter tray

Basic version: typical | Dispensing version A2+, A4+, A6+: possible

Cutter CU
The cutter is used to cut paper, self-adhesive labels, cardboard, textiles or plastics and heat shrink tubes.

Cutter tray
Up to about 50 labels may be collected in the cutter tray.

Cutter	CU2	CU4		CU6	CU8
Used for printer model	A2+	A4+	A4+M, A4+T XD4, XD4T, XC4	A6+, XC6	A8+
Material width up to mm	67	120	110	180	232
Material weight cardboard gr / m²	60 - 500
Material thickness mm	0,05 - 0,8
Cutting length mm	> 5
Gap height up to mm	2,5
Cuts / min.	130	120		110	100
Stop print job, if	Final position of cutter not reached
Cutter tray 4 for A4+ / A4+ M
Label height up to mm	100

Rewinding, unwinding labels

Rewind guide plate RG for internal rewinding

Basic version: not possible | Dispensing version: typical

Internal rewinding is done by using the dispensing printer.
In this case, the peel-off plate is replaced by the rewind guide plate.

Rewind guide plate	RG2	RG4
Application	A2+ dispensing version	A4+ dispensing version
Material width up to mm	67	120

External rewinder ER1/2/3 for direct printer connection

Basic version: typical | Dispensing version A2+, A4+, A6+: possible

The rewinder is directly screwed onto the printer. Labels are optionally wound either inside or outside. Electronic control of the swing arm ensures a smooth and tight winding.

External rewinder	ER1 / 210		ER2 / 210	ER3 / 210
Application	A2+	A4+	A6+	A8+
Material width up to mm	67	120	180	235
Roll Ø max. mm	205	205	205	205
Core Ø mm	40 / 76
Label winding	outside or inside

External rewinder ER4/6/8 with built-in power supply

Basic version: typical | Dispensing version A2+, A4+, A6+: possible

The rewinder may be attached to any other printer.
All other technical data comply with rewinder ER1/2/3.

External rewinder	ER4/210		ER4/300		ER6/300	ER8/300
Application	A2+	A4+, A4+M, A4+T, XC4, XD4, XD4T	A2+	A4+, A4+M, A4+T, XC4, XD4, XD4T	A6+, XC6	A8+
Material width up to mm	67	120	67	120	180	235
Roll Ø max. mm	205	205	300	300	300	300
Core Ø mm	40 / 76
Label winding	outside or inside
Operating voltage	100 – 240 V~ 50 / 60 Hz
Connecting set for	ER / EU
Adapter for XC4 / XC6	RG4		RG4		RG6	-

External unwinder EU4/6/8

Basic version: typical | Dispensing version A2+, A4+, A6+: possible

The unwinder ensures a smooth label feed for heavy rolls. Both inside and outside wound rolls may be used.

External unwinder	EU4 / 300		EU6 / 300	EU8 / 300
Application	A2+	A4+, A4+M, A4+T	A6+	A8+
Material width up to mm	67	120	180	235
Roll Ø max. mm	300	300	300	300
Core Ø mm	40 / 76
Label winding	outside or inside

Dispensing labels
- 1. Label printers (Type „P“) for dispensing labels additionally
  need to have a present adapter or a present sensor.
  Different types for either manual operation, or on demand
  with hand switch, foot switch or an external signal are
  available.
- Present adapter PS5 for automatic operation
  
  Basic version: not possible | Dispensing version: typical
  
  Printing and dispensing the label is triggered via external signal.
  The label is removed by an applicator or robot.
  
  I/O Interface
  Inputs: Start, label removed, external error
  Outputs: No print job, printer not ready, print started, label in dispensing position
- Extended peel-off plate
  
  Basic version: not possible | Dispensing version: typical
  
  only in connection with present adapter PS5 or an applicator. For labels particularly difficult to remove from liner the peel-off plate with rewind guide plate, extended by 10 mm, is used.
- Present sensor PS6 for manual other automatic operation
  
  Basic version: not possible | Dispensing version: typical
  
  1. For manual operation
  The present sensor detects the label being in dispensing position and interrupts the print job. As soon as the label has been manually removed the next one is printed immediately.
  
  2. Automatic operation
  Dispensing at automatic operation either via hand switch or foot switch, or via external signal according to PS5.
  
  I/O Interface
  Inputs: Start, external error
  Outputs: No print job, printer not ready, print started, label in despensing position
- Present sensor PS8 for manual operation
  
  Basic version: not possible | Dispensing version: typical
  
  The present sensor detects the label being in dispensing position and interrupts the print job. As soon as the label has been manually removed the next one is printed immediately.
- Present sensor PS9 variable
  
  Basic version: not possible | Dispensing version: typical
  
  For dispensing odd shaped labels where the leading edge of the label is not on the left edge where the PS8 can detect it, ex. round labels. The extension is customized.

For dispensing labels
- for Present adapter PS5, Present sensor PS6, Pause adapter PS7, Dispensing module 5100A, Applicator A1000, Applicator A3200
- Hand switch TR1
  
  Basic version: not possible | Dispensing version: typical
  
  Printing and dispensing on demand.
- Foot switch
  
  Basic version: not possible | Dispensing version: typical
  
  Printing and dispensing on demand.
- Sub D plug
  
  Basic version: not possible | Dispensing version: typical
  
  Sub D plug 15 pin with screw clamps for PS5, PS6, PS7 and Applicators.
  To connect external control signals.
- Product sensor
  
  Basic version: not possible | Dispensing version: typical
  
  For automatic product detection on the conveyor belt.
- Testbox 2
  
  Basic version: not possible | Dispensing version: typical
  
  Simulation of automatic operation.

Applicators and dispensing module

All-round print and apply system

Basic version: not possible | Dispensing version: typical

Together with the A1000 applicator the all-round print and apply system enables to apply labels on cylindrical objects around the entire circumference of 360°. The product is put on the rolls and labeling is started via hand or foot switch.

All-round labeler
Application	A2+, A4+ with applicator A1000-220
Product diameter mm	12 - 40
Product surface	cylindrical
Product during labeling	in rotary motion
Tamp pad	A1021 / BxH
Label width mm	25 - 116
Label height mm	25 - 140

Applicator A1000

Basic version: not possible | Dispensing version: typical

Real-time application
Together with the A2+, A4+ and A6+ printers the A1000 applicator means a cost-effective solution for both semi-automatic operation and for integration into automated product lines. For operation compressed air of 4,5 bar is needed.

1. Long service life: The ball-bearing guide bars are low-wearing.

2. Variable product heights: The lifting cylinder allows labeling at different heights. Different stroke heights are available.

3. Pre-dispensing button: For testing the labeling. Pushing the button the first time causes the label to be printed and held by the pad. Pushing the button again starts the application.

4. Compressed air regulation unit: The microfilters prevent contamination, the compressed air regulator ensures the labeling quality.

5. High process reliability: The supporting air jet stream, induction air and lifting speed can be adjusted. The pressure can be reduced to less than 10N (1 kg) for highly sensitive products and packaging. To avoid contamination of the vacuum holes, these are cleaned with air pressure after each application.

6. Label sizes: Labels with a width of 25 – 176 mm and a height of 25 – 200 mm can be applied.

7. Supporting air: is used for blowing the label to the pad.

8. Digital I/O Interface for applicator: A PLC, sensor or hand switch starts the labeling. At the same time, status and error messages are issued.

Inputs: Start, print first label, external error, stop (external error), external reset only for 25 pin

Outputs: Printer not ready, printer without job, collective alarm, home position reached, labeling position reached, labeling error

Applicator	A1000-220	A1000-300	A1000-400
Application	A2+, A4+, A6+	A2+, A4+, A6+	A2+, A4+, A6+
Cylinder stroke mm	220	300	400
Tamp stroke below device mm	70	150	250
Compressed air bar	4,5

Tamp A1021

Basic version: not possible | Dispensing version: typical

Tamps
Labels are applied on the tamp and held by vacuum. The applicator then moves the tamp with label to the product.

Universal tamp pad
The rasterized vacuum holes are covered by a foil and are pierced according to the label size.

Tamp pads are manufactured according to the label size.

	Universal tamp pad			Tamp pad
	A1021/70x60		A1021/90x90	A1021/BxH
Application	A2+	A4+	A4+	A2+	A4+	A6+
Label width mm	25 - 63	25 - 70	25 - 90	25 - 63	25 -116	50 -176
Label height mm	25 - 60		25 - 90	25 - 200
Product surface	flat
Product height	variable
Product during labeling	not moving

Blow pad A2021

Basic version: not possible | Dispensing version: typical

The label can be blown on in case of pressure-sensitive products. The blow pad moves to a fixed heigth. The product to be printed is positioned about 10 mm below.

Blow pad	A2021
Application	A2+	A4+	A6+
Label width mm	25 - 63	25 - 116	50 - 176
Label height mm	25 - 100
Product surface	eben
Product height	fest
Product during labeling not moving or moving

Applicator A3200

Basic version: not possible | Dispensing version: typical

Applicator A3200 – Real time application
The A3200 applicator is used to automatically apply labels that are printed with the A2+ / A4+ printer. A rotary cylinder allows positioning the label between 45° and 90° which is then placed on the product via short stroke cylinder.

1. Long service life: The ball-bearing guides are low-wearing.

2. Variable angular position: The rotary cylinder allows labeling on horizontal, inclined and vertical surfaces.

3. Pre-dispensing button: Pushing the button the first time causes the label to be printed andheld by the pad. Pushing the button again starts the application.

4. Compressed air regulation unit: The microfilters prevent contamination, the compressed air regulator ensures the labeling quality.

6. Label sizes: Labels with a width of 4 – 116 mm and a height of 5 – 80 mm can be applied.

7. Supporting air: is used for blowing the label to the pad.

8. Digital I/O Interface for applicator: A PLC, sensor or hand switch starts the labeling. At the same time, status and error messages are issued.

Inputs: Start, print first label, external error, stop (external error), external reset only for 25 pin

Outputs: Printer not ready, printer without job, collective alarm, home position reached, labeling position reached, labeling error

Applicator	A3200
Application	A2+, A4+
Rotary cylinder°	45 - 90°
Lifting cylinder mm	bis 30
Compressed air bar	4,5

Tamp pads or blow pads A3221

Basic version: not possible | Dispensing version: typical

Tamp pads or blow pads are manufactured according to the label size.

	Tamp pad A3221		Blow pad A3221
Application	A2+	A4+	A2+	A4+
Label width mm	4-63	20-116	10-63	20-116
Label height mm	5-80		10-80
Product surface	flat
Product during labeling		not moving	in motion

For dispensing labels and applicators

Mounting foot

Basic version: not possible | Dispensing version: typical

For fastening the print and apply system and product holder.

1. Mounting plate: The print and apply system is fastened on the mounting plate.

2. Profile: Standard lengths are 40, 80, 120 mm. The aluminum square profile can also be manufactured in
other lengths upon request.

3. Base plate: For fastening the product holder Standard size: 500 x 255 mm.

Floor stand and printer holder

Basic version: not possible | Dispensing version: typical

Floor stand
The floor stand enables the printer to be quickly and flexibly integrated into any manufacturing line. Height and width of the labeling position are easy to adjust. Four guide rollers at the chassis provide for mobility. The floor stand is adjusted with adjustable feet at the place of destination.

Floor stand	1600
Total height mm	1600
Labeling height up to mm	1400
Projection until middle of label mm	230- 500
Chassis: Width x depth x height mm	600 x 860 x 140

Printer holder
The A2+, A4+ or A6+ label printers are fixed on the plate and quicklocked.

Software
- Label software cablabel S3
  In cablabel S3 cab concentrates label design, print control and monitoring of all cab marking systems and synchronizes the development of devices and software.
  - More information to cablabel S3 Lite and Pro
- Database Connector
  
  In the stand-alone mode with additional network connection, the Database Connector enables printers to access data directly from a central ODBC-, OLEDB compatible database and to print it as a label.
- Administration Network Manager
  
  The cab Network Manager enables the user to control a number of printers across a network simultaneously. It supports monitoring, configuration, firmware updates, memory card administration, file synchronization and PIN administration centrally.
- Programmer's guide
  
  A general programmer's guide explaining and describing commands for different printer models via direct programming.
  
  Programming Manual
  Programming Manual A+ Series, XD4, MACH4, PX and all printing systems based on the cab „X2“ board

Accessories for A4+

Extras
- Metal cover
  
  On request, the label printers A4+ and A6+ are available with metal cover. (supplied with A8+ as standard).
- Reflective label sensor
  
  from top
- Adapter 100 mm Ø
  
  To keep the bending to a minimum during stacking it is recommended to use a large core diameter.
- Memory Card
  
  CompactFlash Type I
- Standard keyboard USB
  
  Connection: USB, number of keys: 115
- External operation panel
  
  If the operation panel is not accessible, e.g. after installation within a facility, an external panel can be installed. Additional slots are available for a CF memory card Type 1 and a host interface.
- Pause adapter PS7
  
  Basic version: typical | Dispensing version A2+, A4+, A6+: possible
  
  For printing in a label loop. The print job is stopped by the pause signal. The label being printed is finished first.
  
  I/O Interface
  Inputs: Pause, external error
  Outputs: no print job, printer not ready, print job active
- Tester CC for linear and 2D barcodes
  
  The camera tests readability or contents of the horizontally and vertically printed barcodes directly after printing. If the code is faulty the print job is stopped and the label is removed. The Tester CC can be used together with the tear-off mode, dispensing mode or with the external rewinder. Please refer to the Operation Manual for further details.

Interfaces
- Centronics Interface
  
  bi-directional acc. to IEEE 1284
- Interface RS422/RS485
  
  1.200 up to 230.400 Baud/8 Bit
- Label selection box – I/O box
  
  From a higher-level control, like a PLC, up to 16 different labels can be selected from the memory card. The I/O box enables via abc programming to realize easy programming of the PLC with the 4 in- and outputs.
- WLAN card 802.11 b/g

Connecting cable
- Connecting cable RS232 C
  
  9/9 pin, length 3 m
- Patch cable CAT5e
  
  3 m, gray