Labeling heads IXOR 2⁺
for precise insert labeling

Labeling head IXOR 2⁺ 50

with label webs running as fast as 50 m/min using a mechanical unwinder and a mechanical rewinder

vergrößern
Labeling head IXOR 2⁺ 50 D 410 V 124 L

Labeling heads ROXI, IXOR 2⁺:
Differences and common features

Roll unwinder
Outside diameters 310 mm, 410 mm / 510 mm upon request / Core diameter 76 mm / further dimensions upon request / Widths are 62 mm, 124 mm, 186 mm, 248 mm
Applications including material widths from 200 mm to 248 mm and roll diameters as large as 410 mm recommend a motoric rewinder. Labeling with a mechanical rewinder requires customer material been tested in advance.
The unwinder can be assembled independent from a base unit.

Vertical installation
A counterholder secures the outer layers of a roll when unwound in vertical installation.
The sleeve core of an unwinder is extended by 62 mm relative to the maximum roll width to accommodate and clamp the counterholder.
The labeling head may be installed horizontally or vertically.

Horizontal installation
The lengths of the sleeve cores on both the unwinder and the rewinder correspond to the maximum roll width.

A labeling head can be provided entirely assembled or as individual modular components.

Base unit
The heart of a labeling head, it includes system control, drive, interfaces and operation panel. An unwinder, a rewinder and a demand unit are assembled to it.
Two mounting bores, diameter 30 mm each, allow the labeling head be installed into production and packing lines using fixed or adjustable assistants.

Demand unit
Thanks to a comprehensive modular design it can be configured for any application.

Mechanical unwinder
A pendulum arm and an integrated brake ensure the label web running in consistent tension.

Mechanical rewinder
Clamped onto the tightening axle of the rewinder and driven by a round belt, the liner rewounds after dispensing the labels. A pendulum arm and an integral clutch control the process.

Labeling heads IXOR 2⁺ 75/120

IXOR 2⁺ 75 with label webs running as fast as 75 m/min
using a mechanical unwinder and a motoric rewinder

IXOR 2⁺ 120 with label webs running as fast as 120 m/min
using a motoric unwinder and a motoric rewinder

vergrößern
Labelin head IXOR 2⁺ 120 D 410 V 124 L

Labeling heads ROXI, IXOR 2⁺:
Differences and common features

Roll unwinder
Outside diameter 410 mm / 510 mm upon request
Core diameter 76 mm / further dimensions upon request
Widths are 62 mm, 124 mm, 186 mm, 248 mm / 310 mm upon request

The unwinder and the rewinder can be assembled independent from a base unit.

A double pendulum can be installed as an option in applications with high speeds and critical labels.

Horizontal installation
The lengths of the sleeve cores on both the unwinder and the rewinder correspond to the maximum roll width.

A labeling head can be provided entirely assembled or as individual modular components.

Base unit
The heart of a labeling head, it includes system control, drive, interfaces, operation panel and a PowerBus module for connecting a motoric winder. An unwinder, a rewinder and a demand unit are assembled to it.
Two mounting bores, diameter 30 mm each, allow the labeling head be installed into production and packing lines using fixed or adjustable assistants.

Demand unit
Thanks to a comprehensive modular design it can be configured for any application.

Mechanical unwinder on IXOR 2+ 75
A pendulum arm and an integrated brake ensure the label web running in consistent tension.

Motoric unwinder on IXOR 2+ 120
A pendulum arm and a brushless torque motor control the unwinding of the label web.

Motoric rewinder on IXOR 2+ 75 / 120
Clamped onto the tightening axle of the rewinder and driven by a brushless torque motor, the liner rewounds after dispensing the labels. A pendulum arm controls the speed of winding.

NEW Base unit of IXOR 2⁺

An IXOR 2+ base unit integrates a PowerBus module for controlling motoric rewinders and unwinders. It can be retrofit to the base unit of IXOR 2+ 50.

1 Label web brake
Swiveling, adjustable braking force

2 Transport roller
Smooth standard surface. Liner is fed through a plate. A deflective guide plate can be installed to prevent the liner from wrapping. Grooves are therefore required on the roller.

3 Draw roller
Pressure is applied across the entire width of a material. No need for adjustment when operating different label widths

4 Adjustment of pressure force
The pressure forced onto the transport roller can be adjusted for top-notch dispensing.

LB 124, 186, 248 (2 x LB 124) guide plates
Liner is separated from a label web.

TW 124, 186, 248 transport rollers
Synthetic rubber coating, smooth surface

Deflective guide plates LBA, transport rollers TWA

LBA 124, 186, 248 (2 x LBA 124) deflective guide plates
Liner is separated from a label web. A deflector prevents the liner from wrapping around the transport roller.

TWA 124, 186, 248 transport rollers
Synthetic rubber coating with additional grooves for deflectors. Effective with materials that are at least 40 mm wide.

Motoric winders
As is the case with mechanical winders, they are installed directly on a base unit.

1 Anchor holes on the base of a winder enable direct assembly onto a plate.

Winder arrangement corresponds to IXOR 2+ 50 with mechanical winders, so do the load and guidance of a material.

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Labeling heads IXOR 2+

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Operation panel

Intuitive and easy to operate, rotatable by 180°, depending on the installation of a unit.

Unit configuration with the help of self-explanatory symbols on the user interface

Quick menu

1 Stop delay
2 Start delay
3 Label web speed

IXOR 2+ display

ON / OFFPre-dispense

4 Status bar
Speed, label winding,
length of label feed,
WLAN, start / stop signal

5 Operational and warning notes
Status and menu parameters

6 Counter and diagnostics
Configurable to an application

7 Settings

Settings

Label web speed
Synchronicity
with speed of items

System settings
Display, language, label web ending, interfaces

Label position on an item
Multiple labeling
Start condition

User configuration
Any number of formats
Backup and restore by a PC

Label stop on a demand module
Missing labels detected
Processing an external stop condition

Charge counter
Automatic stop subsequent to a specified number of items

Print settings
Control of an external printer
or a label transfer module

Service tools
Maintenance assistant, video tutorials, input and control of digital I/O for service purposes

Label transfer settings
Control of optional applicators,
air jet boxes, etc.

Firmware

Embedded operating system

Linux

Support 'out-of-the-box' of Open Source bundles and interfaces, such as FTP, SSL, Avahi/Zeroconf
Regular updates for hotfixes and official CVE security patches
Comprehensive release notes with each update

Compatibility of labeling heads

IXOR

Same codebase on ROXI and IXOR 2+
Identical firmware file in preparation
Advancements immediately available on every unit

Maintenance and diagnostics

XML-Icon

Web Interface
Event log for activity tracking
Diagnostics files in standardized XML text format

Interfaces and user-specific features

	USB stick	Web interface	FTP software
Access to entire documentation of a unit
Backup and restore
Reading and importing device configuration
Firmware update

Remote support

Diagnostics by service staff using an existing customer network
Special software oscilloscope, maximum resolution 1 ms
→ unlimited use during production

unlimited use during production Integral Ethernet protocols for higher-level machine control systems

MQTT

MQTT, ModBus TCP

OPC UA

OPC UA

PROFI NET

Profinet in preparation
Access via PLC and an industrial PC to parameters, I/O signals, error messages

Redundancy valid for IXOR 2+

Two labeling heads can be operated redundantly and continually in an Ethernet network.
While one unit actively applies labels onto items, another unit is on standby. In cases of a malfunction on an active unit (e.g. a label web ending), the second takes over immediately.
All items located between the units are labeled.
The product sensor and the rotary encoder each are provided once for both labeling heads. Signals are transmitted to both labeling heads via a distributor.
An adapter is required for Ethernet connection.

Remote LAN / WLAN
Display and control via platform-independent web browsers (PC, tablet, smartphone)

Remote LAN / WLAN

Feed path schemes IXOR 2+ Feed path schemes
Darstellung auf dem Display

Ethernet protocols, label web speeds and encoders are entirely unlocked. The costs are included in the price of a unit.

Interfaces

IXOR 2+ interfaces

I/O status display

1 END/DIM Mechanical unwinder sensor input
Prior warning to a label web ending, label web ending, broken liner

2 Ethernet TCP/IP data transfer

I/O Compliant to IEC/EN 61131-2, type 1+3; All inputs and outputs protect from reverse polarity. Outputs are also short-circuit proof

Digital inputs
Labeling head ON
Pre-dispense
Start labeling
Start labeling locked
Error reset
User-defined
Analog inputs
Speed
Start delay
Stop delay

Digital PNP outputs
Labeling head ready
Pre-dispense
Stop label feed
Label feed running
Label missing on liner
End of label web
Prior warning to label web ending
Error
User-defined

Status indications on the operation panel

all inputs and outputs

Helpful with initial setup, especially when integrating a labeling head in external control systems

Inputs and outputs can be simulated or forced for testing purposes.

START By signal, for example a product sensor

5 APPLY
USB host (via adapter cable)
Peripheral interface for plugging a printer and controlling a transfer unit according to
I/O, configurable with two inputs and one output
Compliant to IEC/EN 61131-2, type 1+3
All inputs and outputs protect from reverse polarity.
Outputs are also short-circuit proof.
An external operation panel or a warning light may be as well plugged.

SYNC
A label web is synchronized by a masterencoder (rotary →linear upon request) to the speed of an item on a conveyor

7 POWER IN Input voltage 100 V to 240 V, 50 Hz to 60 Hz

8 WLAN integral to the operation panel

PRINT & APPLY
Peripheral interface for plugging a printer and controlling a transfer unit with 24 VDC

STOP
Plug of a label sensor for detecting the leading edge of a label optically or inductively

Motoric unwinder / rewinder

11 PowerBus IN
Input voltage 100 V to 240 V, 50 Hz to 60 Hz

12 PowerBus OUT
Output voltage 100 V to 240 V, 50 Hz to 60 Hz

Kreis Plug and PIN assignment compatible with ROXI

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Labeling heads IXOR 2+

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Roll width on IXOR 2⁺ mm max.	62	124	186	248	310 upon request
Label web speed when operating mechanical unwinder / rewinder m/min max.	50 (unlocked as high as 60 m/min)
mech. unwinder / motoric rewinder m/min max.	75
motoric unwinder / rewinder m/min max.	120 (200 upon request)
Cycle ratelabels/min	It is determined by the length of a label and the speed of an item and can be simulated on the operation panel.
Installation	vertical / horizontal
Direction to which labels are provided	L = to the left, R = to the right
Material¹⁾
Label material²⁾	paper, synthetics PET, PE, PP, PVC
	booklets		-
Label Width mm	10 - 58	10 - 120	10 - 182	46 - 244	96 - 306
LabelLength at feedingmm	10 - 6,000
LabelGapmm at least	2
LabelThickness mm	0.055 - 1.0
Liner Widthmm	15 - 62	15 - 124	15 - 186	50 - 248	100 - 310
Roll Weightkg max.	15
Unwinder Winding	outside or inside
Unwinder Core diameter mm	76 / further dimensions upon request
Unwinder Outside diameter mm	mechanical 310, 410 / motoric 410 (510 upon request)
Rewinder Outside diametermm	mechanical 210, 290 / motoric 310 (410 upon request)
Rewinder Core diameter mm	92
Label sensor
Features	detection of label margins and materials ending
Distance to locating edge CEON mm	9 - 30	9 - 60	9 - 90
Distance to locating edge GAB 500-1 mm	7.5 - 17.5
Distance to locating edge GAB 500-2 mm	8 - 40
Operating data
Voltage	100 VAC - 240 VAC, 50 Hz - 60 Hz
Current consumption max.	5 A with 100 VAC / 2.5 A with 240 VAC
Temperature / humidity Operation	5 - 40 °C / 10 - 85 % nicht kondensierend
Temperature / humidity Stock	0 - 60 °C / 20 - 85 % nicht kondensierend
Temperature / humidity Transport	–25 - 60 °C / 20 - 85 % nicht kondensierend
Approvals	CE, FCC Class A, ICES-3, cULus, CB
Protection class	IP 66
Operation panel
LED	ON / OFF, FEED
LCD graphics display Width x Height mm	54 x 70
Control
	Prior warning to a label web ending, label web ending, broken liner torque, temperature, voltage

Limitations can occur when processing small labels, thin materials or materials using a strong adhesive.
If necessary, the peel-off plate is adjusted. Such applications require testing.
A deflection roller with a diameter of 60 mm is recommended with stiff labels or booklets.

	Dimension A mm	Dimension B mm
Roll width	62	163
	124	225
	186	287
	248	349
	310	411

Demand module	Dimension C mm
SP	20
SPE	24
SPFA	20

Mounting rod	Dimension L1 mm
MS 25	25
MS 100	100
MS 200	200
MS 300	300
MS 400	400
MS 450	450

Scopes of delivery, designs and technical data correspond to the date of this publication. They are subject to change. Catalogue data do not represent any warranty or guarantee.

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Labeling heads IXOR 2+

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Learn more:

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Demand Units: Dispenser heads

They have a modular design and can be configured according to an application.

Settings for wipe-down rollers, brushes and sensors can be reproduced using scales.

All adjustments can be made with a Torx screwdriver even during labeling.

Wear parts such as wipe-down rollers and brushes can be replaced without additional tools for maintenance or cleaning, so can deflection rollers.

IXOR peel-off plates (even custom ones) can be installed also to IXOR 2⁺.

Three steps to an entire unit

1. Dispenser heads 1

Demand module
It consists of a dispenser tongue, a guide and a cross-section profile.

Carriage 2
It is used for adjusting the distance of a wipe-down roller respectively brush to the peel-off plate.

Wipe-down roller or brush 3
Labels when attached insert are precisely applied onto items using a roller or a brush. These can be precisely tailored to an item for optimum labeling.

2. Mounting rods 4

They connect a labeling head with a demand unit.

3. Label sensors

Label positions are detected exactly, high repetition accuracy included

A Inductive CEON sensor on a dispenser tongue

B GAB 500-1 forked light barrier on a demand module

C GAB 500-2 forked light barrier on a retainer

Dispenser heads, bearing a wipe-down roller or brush one-sided, as wide as 186 mm

5 Paper feed adjustment
even during labeling using an eccentric

Dispenser heads, bearing a wipe-down roller
or brush double-sided, 248 mm wide
310 mm upon request

Dispenser heads SK/ARS with a wipe-down roller

Attached to two mounting rods

It takes three adjustments to align the roller best possible:

1 5 mm to 40 mm distant to the peel-off plate
2 Lower end position of the roller onto an item
3 Pressure forced onto an item by pre-tensioning a spring

Dispenser heads
Labels provided to the left		Labels provided to the right		Dim. A mm
Length L 100 mm	Length L 160 mm	Length L 100 mm	Length L 160 mm	Dim. A mm
SK/ARS 100/62L	SK/ARS 160/62L	SK/ARS 100/62R	SK/ARS 160/62R	62
SK/ARS 100/124L	SK/ARS 160/124L	SK/ARS 100/124R	SK/ARS 160/124R	124
SK/ARS 100/186L	SK/ARS 160/186L	SK/ARS 100/186R	SK/ARS 160/186R	186
SK/ARS 100/248L	SK/ARS 160/248L	SK/ARS 100/248R	SK/ARS 160/248R	248

Dispenser heads SK/AB with a wipe-down brush

Attached to two mounting rods

It takes three adjustments to align the brush best possible:

1 1 mm to 35 mm distant to the peel-off plate
2 Distance in terms of height to the peel-off plate
3 Angles 15° to 45° to the peel-off plate

Dispenser heads
Labels provided to the left		Labels provided to the right		Dim. A mm
Length L 100 mm	Length L 160 mm	Length L 100 mm	Length L 160 mm	Dim. A mm
SK/AB 100/62L	SK/AB 160/62L	SK/AB 100/62R	SK/AB 160/62R	62
SK/AB 100/124L	SK/AB 160/124L	SK/AB 100/124R	SK/AB 160/124R	124
SK/AB 100/186L	SK/AB 160/186L	SK/AB 100/186R	SK/AB 160/186R	186
SK/AB 100/248L	SK/AB 160/248L	SK/AB 100/248R	SK/AB 160/248R	248

Dispenser heads SKE/ARS 0-90°, alignable 0°-90° using a wipe-down roller

Better operability or limited space may force a labeling head be installed rotated vertically. The dispenser tongue can be continuously aligned from 0° to 90°.

Dispenser heads
Labels provided to the left	Labels provided to the right	Dim. A mm
Length L 100 mm		Dim. A mm
SKE/ARS 100/62L	SKE/ARS 100/62R	62
SKE/ARS 100/124L	SKE/ARS 100/124R	124
SKE/ARS 100/186L	SKE/ARS 100/186R	186
SKE/ARS 100/248L	SKE/ARS 100/248R	248

Dispenser tongue 160 upon request

Dispenser heads SKE/AB 0-90°, alignable 0°-90° using a wipe-down brush

Better operability or limited space may force a labeling head be installed rotated vertically. The dispenser tongue can be continuously aligned from 0° to 90°.

Dispenser heads
Labels provided to the left	Labels provided to the right	Dim. A mm
Length L 100 mm		Dim. A mm
SKE/AB 100/62L	SKE/AB 100/62R	62
SKE/AB 100/124L	SKE/AB 100/124R	124
SKE/AB 100/186L	SKE/AB 100/186R	186
SKE/AB 100/248L	SKE/AB 100/248R	248

Dispenser tongue 160 upon request

Dispenser heads SKF/ARS, pivotable by spring force with an ARS wipe-down roller

When labeling insert onto curved or inclined surfaces, the dispenser head can be adapted by spring force to the surface and height of an item. Pivotability ranges from 10 mm to 80 mm in terms of height.

Dispenser heads
Labels provided to the left	Labels provided to the right	Dim. A mm
Length L 100 mm		Dim. A mm
SKF/ARS 100/62L	SKF/ARS 100/62R	62
SKF/ARS 100/124L	SKF/ARS 100/124R	124
SKF/ARS 100/186L	SKF/ARS 100/186R	186
SKF/ARS 100/248L	SKF/ARS 100/248R	248

Dispenser tongue 160 upon request

Dispenser heads SKP/ARS, pneumatically pivotable with a wipe-down roller

upon request

When labeling onto sensitive surfaces, cylindrical items or into pockets, the dispenser head can be pivoted pneumatically. Pivotability ranges from 10 mm to 20 mm in terms of height.

Dispenser heads
Labels provided to the left	Labels provided to the right	Dim. A mm
Length L 100 mm		Dim. A mm
SKP/ARS 100/62L	SKP/ARS 100/62R	62
SKP/ARS 100/124L	SKP/ARS 100/124R	124
SKP/ARS 100/186L	SKP/ARS 100/186R	186
SKP/ARS 100/248L	SKP/ARS 100/248R	248

Dispenser tongue 160 upon request

Dispenser heads ARP/ARS mit Andruckrolle pneumatisch anschwenkbar

Spendeköpfe ARP/ARS mit Andruckrolle pneumatisch anschwenkbar

upon request

When labeling onto sensitive surfaces, cylindrical items or into pockets, the wipe-down roller can be pivoted pneumatically. Pivotability as high as 10 mm

Dispenser heads
Labels provided to the left	Labels provided to the right	Dim. A mm
Length L 100 mm		Dim. A mm
ARP/ARS 100/62L	ARP/ARS 100/62R	62
ARP/ARS 100/124L	ARP/ARS 100/124R	124
ARP/ARS 100/186L	ARP/ARS 100/186R	186
ARP/ARS 100/248L	ARP/ARS 100/248R	248

Dispenser tongue 160 upon request

Demand units: Dispenser heads as components

SP demand modules

A demand module consists of a dispenser tongue 1 a guide 2 and a cross-section profile. 3
Attached to two mounting rods

	Direction to which labels are provided				Dim. A mm
	Type left		Type right		Dim. A mm
Demand modules	SP 100/62L	SP 160/62L	SP 100/62R	SP 160/62R	62
	SP 100/124L	SP 160/124L	SP 100/124R	SP 160/124R	124
	SP 100/186L	SP 160/186L	SP 100/186R	SP 160/186R	186
	SP 100/248L	SP 160/248L	SP 100/248R	SP 160/248R	248

SPE demand modules, alignable

Better operability or limited space may force a labeling head be installed rotated vertically. The dispenser tongue can be continuously aligned from 0° to 90°.

	Direction to which labels are provided		Dim. A mm
	Type left	Type right	Dim. A mm
Demand modules	SPE 100/62L	SPE 100/62R	62
	SPE 100/124L	SPE 100/124R	124
	SPE 100/186L	SPE 100/186R	186
	SPE 100/248L	SPE 100/248R	248

Dispenser tongue 160 upon request

Carriages and wipe-down rollers

1 A carriages for assembling a wipe-down roller.
They are installed onto the guide of a demand module.

Direction to which labels are provided	Type left	Type right
Carriage	AL	AR

2 ARS wipe-down rollers
Composed of narrow silicone wipe-down rollers, each 20.5 mm wide, material: Silicone for long lifecycles, FDA approved, suitable for applications related to food and clean rooms

	Type	Quantity of individual rollers	Dim. A mm
Wipe-down rollers	ARS 41	2	41
	ARS 62	3	62
	ARS 124	6	124
	ARS 186	9	186
	ARS 248	12	248

3 AR wipe-down rollers
Material: open-cell foam, recommended with labels printed by inkjet

	Type	Dim. A mm
Wipe-down rollers	AR 62	62
	AR 124	124
	AR 186	186

Carriage and wipe-down brushes

1 B carriage for assembling a wipe-down brush
It is installed onto the guide of a demand module.

Direction to which labels are provided Type left and right

Carriage B

2 AB wipe-down brushes
Suitable with standard labels at least 20 mm wide and 20 mm high.
It can be replaced without tools when worn

Type Dim. A mm

Wipe-down brushes AB 62 62

AB 124 124

AB 186 186

2 x AB 124 248

Direction to which labels are provided	Type left and right
Carriage	B

	Type	Dim. A mm
Wipe-down brushes	AB 62	62
AB 124	124
AB 186	186
2 x AB 124	248

Mounting rods, cross-section profiles

MS mounting rods

They connect a labeling head to a demand unit. Two mounting rods are required per unit.

	Type	Dim. L1 mm
Mounting rods	MS 25	25
	MS 100	100
	MS 200	200
	MS 300	300
	MS 400	400
	MS 450	450

Further lengths upon request

Demand module	Dim. E mm
SP	20
SPE	24
SPFA	20

Roll width mm	Dim. D mm
62 / 124	104
186	166
248	228

Accessories provided for cross-section profiles

Assembling IXOR peel-off plates to ROXI
Dimension D is adjusted to C using a QP profile and MS 25 rods. MS xxx mounting rods must be shortened by 40 mm.

Reinforcing long mounting rods or attaching accessories
MS xxx as a third rod and further QP profiles may be added. Operated with ROXI, MS xxx mounting rods must be shortened by 40 mm.

	Type	Roll width mm	Dim. B mm	Dim. C mm	Dim. D mm
Cross-section profiles	QP 186	62 / 124	186	146	104
	QP 248	186	248	208	166
	QP 310	248	310	270	228

Sensors

CEON label sensor

It is connected to the labeling head via a smart communication interface. Teaching is performed on the operation panel. Entire calibration takes just two labels.

The sensor can be aligned along the retainer bar. Distances can be easily set using a scale.

1 Stop
2 Demand module 100
3 Position with a wipe-down brush
4 Position with a wipe-down roller
5 Demand module 160

	CEON label sensor
Functional method	inductive, using a ceramic probe
Material Label	paper, synthetics, opaque or transparent
Material Liner	opaque, transmissive or transparent
Thickness of a label mm	0.05 - 1.0
Gap between labelsmm	>2
Repetitive accuracymm	± 0.05
Connecting cable length mm	600

Stop
It is adjustable for accurate spotting after sensor disassembly.

Retainer bar
It is installed onto the dispenser tongue.
Dimension A is optimized for a wipe-down roller or brush.

	Type	Sensor distance to locating edge mm	Stop in use mm
Retainer bars	CEON 30	10 - 30	20 - 30
	CEON 60	10 - 60	20 - 60
	CEON 90	10 - 90	20 - 90

Distance to peel-off plate	Dimension A is alignable from 14 mm to 24 mm A wipe-down roller is recommended with 14 mm, 24 mm prefers a wipe-down brush.
Distance to peel-off plate	Dimension B, 74 mm, prefers a wipe-down brush.

GAB 500-1 forked light barrier

Assembled onto a demand module, sensor distances to the locating edge are 7.5 mm to 17.5 mm

	GAB 500-1 forked light barrier
Functional method	optical, transmitter / receiver
Material Label	paper, synthetics, opaque
Material Liner	transmissive, transparent
Material gapmm	3
Gap between labelsmm	>2
Repetitive accuracy mm	± 0.05
Dimension C to locating edge Range of adjustability mm	7.5 - 17.5

GAB 500-2 forked light barrier

Assembled onto a retainer, sensor distances to the locating edge are 8.0 mm to 40 mm

	GAB 500-2 forked light barrier
Functional method	optical, transmitter / receiver
Material Label	paper, synthetics, opaque
Material Liner	transmissive, transparent
Material gap mm	5
Gap between labelsmm	>2
Repetitive accuracy mm	± 0.05
Dimension C to locating edge Range of adjustability mm	8.0 - 40

Retainer
To be assembled at any spot to mounting rods, fixed by a screw

	Type	Dim. D mm
Retainer	GAB 500-2/124	104
	GAB 500-2/186	166
	GAB 500-2/248	228

Accessories
- Product sensor
  
  Dispensing a label is triggered as soon as an item has been detected. 200 mm maximum detectable track
  
  Cable M12-M8, 5 pins, a-coded, 2.5 m included
- Rotary encoder
  
  Incremental, resolution 0.1 mm, tracked A and B
  Connecting cable M12, 5 pins, a-coded, 2.5 m
  for automatically synchronizing the speed of labeling
  
  Unlocked by key
- Friction wheel
  
  Circumference 200 mm, diameter 63.7 mm
- Retainer
  
  It presses a friction wheel by spring force onto a conveyor.
  Assembly to a conveyor requires a mounting bracket.
- External operation panel
  
  Same functionality as on a labeling head
  
  Users are free to decide whether to operate
  an external panel or the one integral to a dispenser.
  
  1 USB slot, transmitting configuration or firmware transfer
  
  2 LED: Power ON
- Connecting USB cable
  
  ROXI: Connecting USB cables 1.8 m, 3 m, 5 m (11 m upon request)
  IXOR 2⁺: Connecting apply cable 6 m
- Warning light
  
  Plugged to a labeling head
  
  Red Collective error, e.g. label web ending, broken liner
  Yellow Prior warning to a label web ending
  Green Unit ready
  
  Connecting USB cable 1 m
  Plugging to IXOR 2⁺ in addition requires a connecting apply cable M12, 12 pins, 0.2 m

Cables and plugs
- Cable plug M12, 5 pins, a-coded
  
  Cable plug M12, 5 pins, a-coded, male
  Circular connector to base unit START, PRINT & APPLY, STOP
  
  Cable jack M12, 5 pins, a-coded, female
  Circular connector to base unit SYNC
- Distributor / adapter Ethernet for redundant operations
  
  The product sensor and the rotary encoder each are provided once for both labeling heads. Signals are transmitted to both labeling heads via a distributor.
  
  Distributor M12, 5 pins, a-coded:
  1 x female → 2 x male for a product sensor
  1 x male → 2 x female for a rotary encoder
  
  Ethernet connection requires a RJ45 adapter.
- I/O interface cable, wire-end-ferruled
  
  M12, 17 pin, lengths 5 m
- Extending I/O cable
  
  M12, 17 pins, 2.5 m, 10 m
- Extending SYNC cable
  
  for rotary encoder, redundancy / M12, 5 pins, a-coded, 2.5 m, 10 m
  
  for CEON and mechanical unwinder on IXOR⁺, IXOR 2⁺, if assembled separately / M12, 5-polig, a-codiert, 0.5 m
- Apply cable for USB host
  
  M12, 12 pins, 0.2 m
- Power cables, wire-end-ferruled
  
  2.5 m, 5 m, 10 m
- Power cable, plugged E+F
  
  2.5 m
- Ethernet cables
  
  M12, 4 pins, d-coded on RJ45, 0.5 m, 2.5 m, 5 m, 10 m
  2 port Ethernet switch on printer to IXOR 2+

Unit retainers

Unit retainers

A labeling head is mounted onto two columns. On these, dispensing spots can be fixed or shifted.

Dispensing spots on ROXI and IXOR 2+ are fixed by a screw 1 . Using a knurled screw 2 on the chassis is an option only with ROXI.

Assembly of a unit retainer onto a profile or a plate. Thread M10 x 20 on the column
Tie rod

It allows item-specific inclination.

The upper rod is clamped to the tie rod and secured by screw A. The lower rod and the collar bearing are screw-fixed on a column or a plate.

The tie rod can be swiveled on the collar bearing and locked in place by screw B.

Unit retainers for fixed positioning of a labeling head

Vertical or horizontal installation

	Type	Adjustable track		Column length
	Type	Tie rod mm	Plate mm	Dim. A mm	Dim. B mm
Unit retainers fixed	GHF 124	0	20	80	226
	GHF 186	0	20	80	288
	GHV 248	0	20	80	350

Unit retainers for shifting a labeling head along columns

Vertical installation of the labeling head only

	Type	Adjustable track		Column length
	Type	Tie rod mm	Plate mm	Dim. A mm	Dim. B mm
Unit retainers shiftable	GHV 100/124	100	120	180	325
	GHV 100/186	100	120	180	390
	GHV 100/248	100	120	180	455
	GHV 200/124	200	220	280	425
	GHV 200/186	200	220	280	490
	GHV 200/248	200	220	280	555

Unit retainers alignable by spindle

Unit retainers alignable by spindle
They enable a labeling head be positioned according to a dispensing spot.

The position of a labeling head can be shifted by 4 mm per rotation using a crank.

A position indicator electronically indicates the specified spot of a label on an item.

Vertical or horizontal installation

Assembly of a unit retainer onto a profile or a plate. Thread M10 x 20 on the column
Tie rod

It allows item-specific inclination.

Unit retainers for positioning a labeling head by spindle

Vertical or horizontal installation

	Type	Adjustable track		Column length
	Type	Tie rod mm	Plate mm	Dim. A mm	Dim. B mm
Unit retainers alignable by spindle	GHS 150/124	150	150	230	226 - 376
	GHS 150/186	150	150	230	288 - 438
	GHS 150/248	150	150	230	350 - 500

pitch 4 mm per rotation by trapezoidal thread

EPOS / GHS position indicator

It electronically indicates the spot of a label on an item. It can be aligned to an optimum readout position regardless
of the installation orientation of a labeling head. Scope of delivery includes an adapter kit.

Display settings:
- Counting up / down
- Reset display value
- Offset value
- mm or Inch
- absolute or incremental

Columns
- Column
  It ensures a labeling head remain stable even at a larger adjustable track.
  
  Target positions on items are adjusted transverse to transport and altitude-specific.
  
  An electronic indicator exactly indicates the target position of a label on an item.
  
  Suitable with vertical and horizontal installation
- Carrier plate with carrier plate, adjusting disc and angular gear
  
  1 Carrier plate
  It is screwed onto the carriage on the front of a column. GHF retainers, designed to accommodate a labeling head,
  are installed so that labels can be provided to the left or right.
  
  Type Roll width mm
  
  Carrier plates TP 124 K 124
  
  TP 186 K 186
  
  TP 248 K 248
  
  2 Column
  It has a compact design. Ground columns and a trapezoidal thread on the spindle ensure a carriage be aligned smoothly.
  
  Type Column length mm Adjustable track mm
  
  Columns SST 400 K 400 250
  
  SST 600 K 600 450
  
  SST 800 K 800 650
  
  A Stand with angular gear
  
  B Stand with angular gear and position indicator
  
  3 Adjusting disc
  It allows item-specific inclination.
  
  4 Angular gear
  for easier adjustment of a labeling head. Assembly in steps of 90°. An EPOS / SST position indicator can be added.
- EPOS / SST position indicator
  
  It electronically indicates the spot of a label on an item. It can be aligned to an optimum readout position regardless
  of the installation orientation of a labeling head. Scope of delivery includes an adapter kit.
  
  Display settings:
  - Counting up / down
  - Reset display value
  - Offset value
  - mm or Inch
  - absolute or incremental

	Type	Roll width mm
Carrier plates	TP 124 K	124
TP 186 K	186
TP 248 K	248

	Type	Column length mm	Adjustable track mm
Columns	SST 400 K	400	250
SST 600 K	600	450
SST 800 K	800	650

Floor stands

1632 floor stand

As a mobile tool, it can be locked and set on-site by leveling feet.

Heights can be adapted. The carriage is fine-tuned using a crank on an angular gear.

Standard

	1632 floor stand
Leveling feet adjustable bymm	± 15
Loadkg max.	50
Load at offset 300 mm kg max.	25
Distance from lower margin of a label to the floormm	880 - 1,200
600 column
Column lengthmm	600
Adjustable track mm	395
Weightkg approx.	40

1231 floor stand

It is primarily suggested when applying labels from the side and can be adapted in height and locked and set on-site by leveling feet.

	1231 floor stand
Leveling feet adjustable bymm	± 15
Loadkg max.	50
Load at offset 300 mm kg max.	20
Distance from lower margin of a label to the floormm	664 - 904
600 column
Column length mm	600
Adjustable track mm	395
Tie rod
Unit retainer adjustable by spindle
Dimension of adjustability mm	135
Weightkg approx.	40

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Labeling heads IXOR 2+

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UR D60 deflection rollers

Rollers 1 and 2 with a diameter of 60 mm help with materials that detach from a liner material when bent at a tight radius.

	Type	Diameter mm	Width B mm
Deflection rollers	UR D60/62	60	62
	UR D60/124	60	124
	UR D60/186	60	186
	UR D60/248	60	248
Guide	FR D60	-	-

2 cannot be installed on an IXOR 2+ base unit

Anti-stick-coated deflection rollers can be provided upon request.

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Labeling heads IXOR 2+

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Documentation

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Catalogs

Title	Format	Version	Last change	Language
Labeling heads ROXI and IXOR 2+	PDF - 4.62 MB	10/2026	28/10/2026	English

Manuals Accessories

Title	Format	Version	Last change	Language
Montageanleitung CEON / Mounting Instruction CEON	PDF - 300 KB	01/2025	15/09/2025	English/Deutsch

Case study

Title	Format	Version	Last change	Language
cab labeling heads, operated by Ankerkraut and GERNEP Spices known from Die Höhle der Löwen, labeled in a professional way	PDF - 928 KB	06/2022	22/01/2025	English
Covid-19 rapid test: A combination of machines providing, labeling and packing	PDF - 771 KB	08/2020	25/08/2022	English
When precision is the target: Feeding, labeling and packing PCR tests	PDF - 859 KB	11/2021	25/08/2022	English

Safety data sheets

Title	Format	Version	Last change	Language
Safety Data Sheet Special Cleaner for Glass and Plastic GR1N	PDF - 65 KB	08/2017	23/10/2024	English
Safety Data Sheet Special Rubber Cleaner WR1	PDF - 76 KB	12/2017	23/10/2024	English

Other languages

Title	Format	Version	Last change	Language
Sicherheitsdatenblatt Spezial Glasreiniger und Kunststoffreiniger GR1N	PDF - 156 KB	06/2017	25/08/2022	Deutsch
Sicherheitsdatenblatt Spezial-Gummiwalzen-Reiniger WR1	PDF - 173 KB	06/2017	25/08/2022	Deutsch

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IXOR 2+ Base units
- 6131801_base_unit_Grundeinheit_IXOR2+_62_ L.zip (1.21 MB)
- 6131802_base_unit_Grundeinheit_IXOR2+_62_R.zip (1.27 MB)
- 6131803_base_unit_Grundeinheit IXOR 2+_124_L.zip (1.22 MB)
- 6131804_base_unit_Grundeinheit IXOR 2+_124_R.zip (1.26 MB)
- 6131805_base_unit_Grundeinheit IXOR 2+_186_L.zip (1.22 MB)
- 6131806_base_unit_Grundeinheit IXOR 2+_186_R.zip (1.30 MB)
- 6131807_base_unit_Grundeinheit IXOR 2+_248_L.zip (1.33 MB)
- 6131808_base_unit_Grundeinheit IXOR 2+_248_R.zip (1.38 MB)
- 6131811_base_unit_Grundeinheit IXOR 2+_62_L_M.zip (1.22 MB)
- 6131812_base_unit_Grundeinheit IXOR 2+_62_R_M.zip (1.27 MB)
- 6131813_base_unit_Grundeinheit IXOR 2+_124_L_M.zip (1.22 MB)
- 6131814_base_unit_Grundeinheit IXOR 2+_124_R_M.zip (1.27 MB)
- 6131815_base_unit_Grundeinheit IXOR 2+_186_L_M.zip (1.23 MB)
- 6131816_base_unit_Grundeinheit IXOR 2+_186_R_M.zip (1.29 MB)
- 6131817_base_unit_Grundeinheit IXOR 2+_248_L_M.zip (1.32 MB)
- 6131818_base_unit_Grundeinheit_IXOR 2+_248_R_M.zip (1.39 MB)

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Labeling heads IXOR 2+

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Software & Drivers

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Firmware

Title	Format	Version	Last change	Language
Release Notes Firmware IXOR	TXT - 38 KB	1.09 - 1.47.0	16/09/2026	English

Other languages

Title	Format	Version	Last change	Language
cabFirmwareUpdater Windows 32 & 64 bit (starting from Vista)	ZIP - 21.75 MB	3.12.0.0	26/03/2025	–
Firmware IXOR	GZ - 57.17 MB	1.47.0	16/09/2026	–

Firmware periphery

Title	Format	Version	Last change	Language
cabFirmwareUpdater Windows 32 & 64 bit (starting from Vista)	ZIP - 21.75 MB	3.12.0.0	26/03/2025	–

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Labeling heads IXOR 2+

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Quicklinks

Quicklinks

Labeling heads IXOR 2+ for precise insert labeling

Labeling head IXOR 2+ 50

with label webs running as fast as 50 m/min using a mechanical unwinder and a mechanical rewinder

Labeling heads IXOR 2+ 75/120

IXOR 2+ 75 with label webs running as fast as 75 m/min using a mechanical unwinder and a motoric rewinder

IXOR 2+ 120 with label webs running as fast as 120 m/min using a motoric unwinder and a motoric rewinder

NEW Base unit of IXOR 2+

Operation panel

Settings

Firmware

Interfaces

Motoric unwinder / rewinder

Demand Units: Dispenser heads

Three steps to an entire unit

1. Dispenser heads 1

2. Mounting rods 4

3. Label sensors

Dispenser heads SK/ARS with a wipe-down roller

Dispenser heads SK/AB with a wipe-down brush

Dispenser heads SKE/ARS 0-90°, alignable 0°-90° using a wipe-down roller

Dispenser heads SKE/AB 0-90°, alignable 0°-90° using a wipe-down brush

Dispenser heads SKF/ARS, pivotable by spring force with an ARS wipe-down roller

Dispenser heads SKP/ARS, pneumatically pivotable with a wipe-down roller

Dispenser heads ARP/ARS mit Andruckrolle pneumatisch anschwenkbar

Demand units: Dispenser heads as components

SP demand modules

SPE demand modules, alignable

Carriages and wipe-down rollers

Carriage and wipe-down brushes

Mounting rods, cross-section profiles

MS mounting rods

Accessories provided for cross-section profiles

Sensors

CEON label sensor

GAB 500-1 forked light barrier

GAB 500-2 forked light barrier

Accessories

Product sensor

Rotary encoder

Friction wheel

Retainer

External operation panel

Connecting USB cable

Warning light

Cables and plugs

Cable plug M12, 5 pins, a-coded

Distributor / adapter Ethernet for redundant operations

I/O interface cable, wire-end-ferruled

Extending I/O cable

Extending SYNC cable

Apply cable for USB host

Power cables, wire-end-ferruled

Power cable, plugged E+F

Ethernet cables

Unit retainers

Tie rod

Unit retainers for fixed positioning of a labeling head

Unit retainers for shifting a labeling head along columns

Unit retainers alignable by spindle

Tie rod

Unit retainers for positioning a labeling head by spindle

EPOS / GHS position indicator

Columns

Carrier plate with carrier plate, adjusting disc and angular gear

EPOS / SST position indicator

Floor stands

1632 floor stand

1231 floor stand

UR D60 deflection rollers

Documentation

Catalogs

Manuals Accessories

Case study

Safety data sheets

Other languages

Registration is required

3D CAD models

Labeling heads IXOR 2⁺
for precise insert labeling

Labeling head IXOR 2⁺ 50

Labeling heads IXOR 2⁺ 75/120

IXOR 2⁺ 75 with label webs running as fast as 75 m/min
using a mechanical unwinder and a motoric rewinder

IXOR 2⁺ 120 with label webs running as fast as 120 m/min
using a motoric unwinder and a motoric rewinder

NEW Base unit of IXOR 2⁺