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Marking lasers XENO 4 / XENO 4+
New fiber lasers with 20, 30 or 50 Watt output power

The performance and quality of markings mainly depend from the output power and the laser beam focus.

cab XENO 4 marking lasers are diode-pumped and air-cooled. They have high beam quality and high pulse peak powers. Beam sources are provided with 20, 30 and 50 Watt.

Different plano-spherical lenses enable marking in fields from 69 x 69 mm to 290 x 290 mm.

Marking is possible on plastics, metals and painted surfaces.

XENO 4 marking lasers consist of two units: A control unit with an integral beam source and a scan head that is connected with the beam source via a fiber. It can be assembled in any orientation.

The integrated focus finder simplifies workpiece positioning.

XENO 4

  • compact scan head
  • Galvanometer scanner from SCANLAB "Made in Germany"
  • high operation speed
  • integrated focus finder
  • quick adjustment of the marking plane (4S / 4S+)
  • focus shift up to 140 mm height difference (4S / 4S+)
  • Laser beam source from Raycus
  • Industry 4.0
  • TCP/IP control and monitoring

XENO 4+ identical to XENO 4 extended by:

  • Laser beam source from IPG "Made in Germany"
  • Pulse repetition frequency 2 - 500 kHz
  • Warranty 2 + 2 years

The control unit and the beam source are incorporated in a 19" rack.

Dongles, unique by laser marking

WIBU-SYSTEMS AG protects software and machines.

Case study with video

Product & Basics

What is the XENO 4+?

The XENO 4+ is a laser marking system by cab designed for industrial integration. It features an IPG laser source “Made in Germany”, a SCANLAB galvanometer scanner, and comes with an extended warranty of 2+2 years (up to 4 years total). The XENO 4+ consists of a control unit in 19” rack format and a compact scan head connected via fibre, which can be mounted in any orientation.

What laser power levels are available?

The XENO 4+ is available with laser sources of 20, 30, and 50 watts. The choice of power depends on the material, desired marking speed, and contrast. For most metal and plastic applications, 20 W is sufficient; 50 W is recommended for high cycle rates or difficult-to-mark materials.

What materials can be marked?

The XENO 4+ marks on metals (steel, stainless steel, aluminium, brass, copper, etc.), plastics, and painted surfaces. Typical applications include type plates, serial numbers, Data Matrix codes (DMC), barcodes, logos, and plain text – wherever permanent, abrasion-resistant marking is required.

What components does the system consist of?

The XENO 4+ consists of two units: (1) the control unit in 19” rack format with integrated laser source, and (2) a compact scan head connected to the control unit via fibre. The scan head can be mounted in any orientation – ideal for integration into production lines.

What is the difference between the XENO 4+ and the XENO 4S?

The XENO 4S additionally features an adjustable focus position (±70 mm depending on the lens). This allows height differences on a workpiece to be compensated automatically within milliseconds – without any loss in cycle time. The XENO 4+ without the S option operates on a fixed marking plane.

Marking fields & Optics

What marking field sizes are available?

Various plano-spherical F-Theta lenses enable marking fields from 69 × 69 mm up to 290 × 290 mm. As a rule: the smaller the marking field, the higher the resolution and detail.

Can the lenses be changed?

Yes. The F-Theta lens can be replaced if needed (damage or change of marking field). A recalibration of the system is required after a lens change to ensure marking accuracy.

What is the integrated focus finder?

The focus finder is a visual aid in the scan head that simplifies the precise positioning of the workpiece at the focal plane. It projects a visible pilot laser (laser class 2) onto the marking plane, allowing the operator to quickly and accurately set the correct working distance.

Software & Operation

What software is used?

All XENO systems work exclusively with CabLase Editor 5. CabLase Editor 5 offers graphical layout design, marking control, process monitoring, and variable data processing (counters, date/time, database connectivity). For customer-specific integrations, cab automation is available.

What operating modes does the XENO 4+ support?

Two modes are available: (1) Stand-alone mode – layouts and fonts are transferred to the laser controller; marking is triggered without a PC via digital I/O signals. (2) Remote API mode – full programming via TCP/IP: create objects, set parameters, manage layouts. Ideal for Industry 4.0 environments and PLC integration.

Is marking without a PC possible?

Yes. In stand-alone mode, layouts and fonts are transferred once to the internal controller of the XENO 4+. Marking can then be triggered and monitored entirely via the digital I/O interface – without a permanent PC connection.

Can I mark variable data (serial numbers, QR codes, dates)?

Yes. CabLase Editor 5 supports counters, date/time variables, database connectivity, and external data inputs. Variable QR codes and Data Matrix codes can also be dynamically populated from external sources such as a PLC.

Interfaces & Integration

What interfaces does the XENO 4+ have?

The XENO 4+ offers: 2 × Ethernet, 2 × RS232C, digital I/O interface with 8 inputs and outputs, remote interface, interlock/emergency stop, USB, and optional MOTF (Marking on the fly).

How is PLC integration achieved?

Via the Remote API interface using TCP/IP. cab provides a PLC programming guide documenting all commands. Typical workflow: PLC establishes connection → select layout → transfer variable data → start marking → query status.

Is ERP/MES integration possible?

Yes. Through our cab automation, we are able to deliver a customer-specific integration for virtually any requirement.

What is Marking on the fly (MOTF)?

MOTF is an optional feature that allows workpieces on a conveyor belt to be marked without distortion while in motion. The marking is synchronised with the belt speed – ideal for inline processes with high throughput.

Safety & Laser classification

What laser class is the XENO 4+?

The XENO 4+ is a class 4 laser. When operated inside a closed enclosure (laser class 1 housing), no special safety measures are required. When operated as an open class 4 system, registration with the relevant authority is required and a laser safety officer must be appointed within the company.

Is an extraction system required?

Yes. The XENO 4+ must be operated with a certified extraction and filtration system suitable for the generated particles and gases. cab offers appropriate systems. The performance parameters must be matched to the respective marking material.

What are interlock and emergency stop?

The interlock/emergency stop interface (CON7) is used to integrate the XENO 4+ into the safety circuit of the production line. An external emergency stop switch can be connected to immediately shut down the laser. Operation without a properly wired safety interface is not permitted.

Service & Warranty

What is the warranty period for the XENO 4+?

The XENO 4+ comes with an extended warranty of 2+2 years (up to 4 years total) or 30,000 operating hours.

What maintenance is required?

cab fibre lasers are low-maintenance. The F-Theta lens should be regularly inspected for contamination or damage, and the extraction filters should be replaced periodically.

Who do I contact for technical questions?

cab offers direct technical support: Laser marking support: +49 721 6626 499, Online: www.cab.de. Your local cab sales partner is also available as your first point of contact.

Interfaces

Interfacesproviding process control and monitoring

1 Ethernet 10/100 Base to connect a PC. As delivered, the device has been configured with an IP address or in DHCP mode.

2 Ethernet 10/100 Base to connect peripheral devices. Bidirectional data transfer from and to end devices

3 + 4 2 x RS232 C to connect peripheral devices. Bidirectional data transfer from and to end devices

5 Digital I/O interface control and monitoring. Provided are 8 inputs and outputs, freely programmable. Circuit protected according to IEC 61131-2

6 Remote laser switch-on and control

7 Interlock / E-stop to integrate to external safety circuits and connect an external E-stop

8 "Marking on-the-fly" (MOTF) is available as an option. Individual parts or workpieces can be marked on a conveyor belt without distortion.

Shifting the focus with XENO 4S / XENO 4S+

By shifting the focus, XENO 4S can within fractions of a second effortlessly compensate height differences on a component. By mechanical unit adjustment, even complex markings are possible on different levels of a component without loss of cycle time.

A control unit calculates the respective layout scaling. Depending from the plano-spherical lens in use, shifting is possible up to ±70 mm.

Shifting the focus with XENO 4S
Marking lasers XENO4 example
Shift of focus XENO 4 S with F = 160
Shift of focus XENO 4S with F = 254 mm
  1.1 - 1.15 1.16 - 1.17 1.18 - 1.19 1.20- 1.21
  XENO 4 / XENO 4+ XENO 4S / XENO 4S+
  Marking laser 20 W 30W 50 W 20 W 30 W 50 W
Beam source Ytterbium fiber laser, pulsed, air-cooled
     cw output power up to W 20 30 50 20 30 50
     Pulse energy mJ 1
     Wave length nm 1,064
     Beam quality M2 < 1.8
     Pulse width ns < 120
     Pulse repetition frequency
     XENO 4 / XENO 4S (RAYCUS)kHz

20 - 60

30 - 60

50 - 100

20 - 60

30 - 60

50 - 100
     XENO 4+ / XENO 4S+ (IPG) kHz 2 - 500
     Connection cable m 2.5 (longer lengths on request)
Plano-spherical lens on XENO 4 / XENO 4+ XENO 4S / XENO 4S+
Lens Type 100.2 160.2 254.2 420.2 160.2 254.2
     Operation distance mm 149 ± 4 210 ± 8 310 ± 8 549 ± 20 310 ± 8 310 ± 8
     Marking field mm 69 x 69 112 x 112 180 x 180 290 x 290 100 x 100 @ +35 Shift
135 x 135 @ -35 Shift
160 x 160 @ +70 Shift
250 x 250 @ -70 Shift
     Spot diameter μm ~25 ~35 ~50 ~85 ~35 ~50
     Resolution dpi 1,000 725 500 300 725 500
Scan head
     Assembly horizontal / vertical
     Marking speed mm/s > 5,000
Shift of focus mm - - ±35 ±70
Speed of shift of focus mm/ms - - 0.5 0.3
Pilot laser
     Wave length nm 650
     cw output power < 1
Electronics
     Processor 32 bit clock rate MHz 600
     Main memory (RAM) MB 256
     Data memory (Flash) MB 512
 Dimensions and weights Rack 4 height units 19“
Control unit W x H x D mm 420 x 178 x 420
Weight kg 16
Scan head W x H x D mm 99 x 135 x 205 99 x 155 x 260
Weight kg 3 4
 Operation panel
Key switch Beam source ON/OFF
Buttons Pilot laser / focus finder ON/OFF
Shutter open open / close
Display Emission Beam source in operation
Laser error Beam source error
Ready Beam source ready
Power Power supply ON
Pilot laser / focus finder ON
Shutter open Safety lock open
Connections Service USB Mini
 Operating data
Power supply 100-240 VAC, 50/60 Hz
Power switch ON/OFF
Power consumption Standby W 65
Power consumption up to W 200 200 350 200 200 350
Approvals CE, FCC Class A
Laser protection class EN60825-1  
Beam source Class 4
Pilot laser Class 2

Dimensional drawings and more technical data see product catalog marking lasers.

Documentation

3D CAD models

The files are provided in STEP format, which requires CAD software. Follow this link to download a free STP Viewer:  VariCAD Viewer (External website).

Select the desired model and click on the link. A short registration follows. cab will handle your personal information as described in our Privacy statement. This information will not be accessible to any third party for marketing purposes. You will receive an email with an activation link and you can download the models.

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Software & Drivers

  • Software

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cab Produkttechnik GmbH & Co KG

Wilhelm-Schickard-Str. 14
76131 Karlsruhe
Germany

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