Labeling systems
ROXI with HERMES applicators
for industrial use
Precise application of labels and molded parts:
- Protective films
- GORE-TEX membranes
- Gaskets
- Heat conduction pads
- Shields
Products of variable heights
Labeling onto objects at rest;
insert labeling using a blow-on / roll-on pad
Solid construction, perfect in every way
Compact and slim design
Easy to install into production lines or labeling systems
Any assembly
Vertical, horizontal, inclined, providing labels to the left or right
Durable and easy to maintain
Designed for continuous industrial use; free firmware updates via Ethernet, USB interface or FTP software
High quality and reliability
Tried and tested functional modules Made in Germany
Safety guaranteed
Certified by independently authorized testing labs
Short setup times
Quick and simple material changeover
Useful accessories
Columns, stands, connecting cables, and many others help with installation ready for use.
Sample applications
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Operation panel
Intuitive and easy to operate. Rotatable by 180°, depending on the installationof a unit.
Unit configuration with the help of selfexplanatory symbols on the user interface
Quick menue
1 Stop delay
2 Start delay
3 Label web speed
ON / OFF Pre-dispense
4 Status bar
Speed, label winding,
length of a label feed, WLAN,
start / stop signal
5 Operational and warning notes
Status and menu parameters
6 Counter and diagnostics
Configurable specified to an application
7 Settings
Settings
Label web speed
Synchronously with speed of items
System settings
Display, language, label web ending, interfaces
Label position on item
Multiple labeling
Start condition
User configuration
Any number of formats
Backup and restore by a PC
Label stop on a demand module
Missing labels detected
Processing an external stop condition
Charge counter
Automatic stop subsequent to a specified number of items
Print settings
Control of an external printer
or a label transfer module
Servicetools
Maintenance assistance, video tutorials, input and control of digital I/O for service purposes
Label transfer sttings
Control of optional applicators, ar jet boxes etc.
Firmware
Embedded Linux operating system
- Support 'out-of-the-box' of Open Source bundles and interfaces, such as FTP, SSL, Avahi/Zeroconf
- Regular updates for hotfixes and official CVE security patches
- Comprehensive release notes for each update
Full compatibility of labeling heads
- Same codebase on ROXI and IXOR
- Identical firmware file
- Further developments are immediately available on every unit.
Maintenance and diagnostics
- Web Interface
- Event log for activity tracking
- Diagnostics documents in standardized XML text format
Interfaces and user-specific features
| USB stick | Web Interface | FTP software | |
|---|---|---|---|
| Access to entire documentation of a unit |
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| Backup and restore | |
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| Configuration reading and import |
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| Firmware update | |
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Upgrades
- Protocols such as MQTT as well as features like the masterencoder can be unlocked by key (online purchase).
Remote support
- Diagnostics by service staff, using an existing customer network
- Special software oscilloscope, maximum resolution 1 ms, for unlimited use during production
Integral Ethernet protocols for higher-level machine control systems
- MQTT, ModBus TCP
- OPC UA
- Profinet available from December 2025
- Access via PLC and an industrial PC to parameters, I/O signals, error messages
- Unlocked by key
Redundancy provided upon request
VNC LAN / WLANRemote control by a
PC, smartphone, tablet
Feed path schemesOn display
Interfaces
1 Power plug
2 Cold device socket
3 Two USB hosts
for a warning light, an external operation panel, USB / WLAN stick
4 Ethernet
TCP/IP data transmission
5 START
By signal, e.g. a product sensor
6 I/O
Compliant to IEC/EN 61131-2, type 1+3 All inputs and outputs protect from reverse polarity. Outputs are also short-circuit proof
7 SYNC
A label web is synchronized by a masterencoder (rotary → linear upon request) to the speed of an item on a conveyor
Digital inputs
Labeling head ON
Pre-dispense
Start labeling
Start labeling locked
Error reset
User-defined
Analog inputs
Speed
Start delay
Stop delay
Digital PNP outputs
Labeling head ready
Pre-dispense
Stop label feed
Label feed running
Label missing on liner
End of label web
Pre-warning to label web ending
Error
User-defined
Status indications on the operation panel
all inputs and outputs
Helpful with initial setup, especially when integrating a labeling head in external control systems
Inputs and outputs can be simulated or forced for testing purposes.
8 PRINT & APPLY
Peripheral interface for plugging a printer and controlling a transfer unit with 24 VDC
9 STOP
Plug of a label sensor for detecting the leading edge of a label optically or inductively
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| Width of a roll mm max. | 60 | 120 | 180 |
|---|---|---|---|
| Label web speed m/min max. | 30 | 30 | 302) |
| Cycle rate labels/min | It is determined by the length of a label and the speed of an item running on a conveyor and can be simulated on the operation panel. | ||
| Installation | vertical / horizontal | ||
| Direction to which labels are provided | L = to the left, R = to the right | ||
| Material1) | |||
| Label on a roll | paper, synthetics PET, PE, PP, PVC / booklets upon request | ||
| Labels Width mm | 10 - 56 | 10 - 116 | 10 - 176 |
| Labels Length at feedingmm | 10 - 250 (from 4 on request) | ||
| Labels Gap mm at least | 2 | ||
| Labels Thickness mm | 0.055 - 3 | ||
| Liner Width mm | 15 - 60 | 15 - 120 | 15 - 180 |
| Roll Weightkg max. | 12 | ||
| Unwinder Outside diameter mm | 300 | ||
| Unwinder Core diameter | 76 | ||
| Unwinder Winding | outside or inside | ||
| Rewinder Outside diameter mm | 210 | ||
| Rewinder Core diametermm | 76 | ||
| Label sensor | |||
| Features | detection of label margins and materials ending | ||
| Distance to locating edge CEONmm | 9 - 30 | 9 - 60 | 9 - 90 |
| Distance to locating edge GAB 500-1 mm | 7.5 - 17.5 | ||
| Distance to locating edge GAB 500-2 mm | 8 - 40 | ||
| Operating data | |||
| Voltage | 100 - 240 V~, 50 - 60 Hz | ||
| Current consumption | 100 VAC up to 2 A / 240 V up to 1 A | ||
| Temperature / humidityOperation | 5° - 40 °C / 10 - 85 %, not condensing | ||
| Temperature / humidity Stock | 0° - 60°C / 20 - 85 %, not condensing | ||
| Temperature / humidity Transport | –25° - 60°C / 20 - 85 %, not condensing | ||
| Approvals | CE, FCC Class A, ICES-3 | ||
| Approvalsin preparation | cULus, CB | ||
| Protection class | IP 40 | ||
| Operation panel | |||
| LED | ON / OFF, FEED | ||
| LCD graphics display Width x Height mm | 54 x 70 | ||
| Control | |||
| Prior warning to a label web ending, broken liner torque, temperature, voltage | |||
- Limitations can occur when processing small labels, thin materials or materials using a strong adhesive. Such applications require testing.
- Calculated using a roll as wide as 180 mm and labels 98 mm long. Other dimensions require testing.
| Labeling head | Dimension A mm | Dimension B mm | Weights kg |
|---|---|---|---|
| ROXI 60 | 60 | 140 | 11.5 |
| ROXI 120 | 120 | 145 | 12 |
| ROXI 180 | 180 | 205 | 13 |
| Mounting rod | Dimension L1 mm |
|---|---|
| MS 25 | 25 |
Scopes of delivery, designs and technical data correspond to the date of this publication. They are subject to change. Catalogue data do not represent any warranty or guarantee.
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Demand modules, mounting rods, sensors
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A demand module consists of a dispenser tongue 1 and a guide 2.
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SP demand modules
The path of a label web can be aligned even during labeling using an extender 3.
Direction to which labels are provided Dimensions A mm Types left Types right Demand module SP 100/60L SP 100/60R 62 SP 100/120L SP 100/120R 124 SP 100/180L SP 100/180R 186 Mounting rods
Two mounting rods are required per unitMounting rods Dimension L1 mm MS 25 25 -
Label sensor CEON
It is connected to the labeling head via a smart communication interface. Teaching is performed on the operation panel. Entire calibration takes just two labels.
A ceramic probe inductively detects the difference in height from a liner to the top of a label. The sensor can be aligned along the retainer bar. Distances can be easily set using a scale.
CEON label sensor Functional method inductive, using a ceramic probe Material Label paper, synthetics, opaque or transparent Material Liner opaque, transmissive or transparent Thickness of a label mm 0.05 - 1.0 Gap between labels mm >2 Accuracy of repetition mm ± 0.05
1 Stop
It is adjustable for accurate spotting after sensor disassembly.2 Retainer bar
Three lengths are provided. It is assembled in conjunction with a stop onto the dispenser tongue.Types Sensor distant to
locating edge mmWith stop in use mm Retainer bar CEON 30 10 - 30 20 - 30 CEON 60 10 - 60 20 - 60 CEON 90 10 - 90 20 - 90 -
GAB 500-1 forked light barrier
Assembled onto a demand module
Sensor distances to the locating edge are 7.5 mm to 17.5 mmGAB 500-1 forked light barrier Functional method optical, transmitter receiver Material Label paper, synthetics, opaque Material Liner transmissive, transparent Material gapmm 3 Gap between labelsmm >2 Accuracy of repetition mm ± 0.05 Range C of adjustable distance to locating edgemm 7.5 - 17.5 -
GAB 500-2 forked light barrier
Assembled onto a retainer
Sensor distances to the locating edge are 8.0 mm to 40 mm.GAB 500-2 forked light barrier Functional method optical, transmitter / receiver Material Label paper, synthetics, opaque Material Liner transmissive, transparent Material gap mm 5 Gap between labels mm >2 Accuracy of repetition mm ± 0.05 Range C of adjustable distance to locating edge mm
8.0 - 40
Retainer for assembly at any spot to mounting rods, fixed by screwsTypes Dimensions D mm Retainer GAB 500-2/124 104 GAB 500-2/186 166
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Accessories
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Product sensor
Dispensing a label is triggered as soon as an item has been detected. 200 mm maximum detectable track
Cable M12-M8, 5 pins, a-coded, 2.5 m included
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External operation panel
Same functionality as on a labeling head
Users are free to decide whether to operate
an external panel or the one integral to a dispenser.1 USB slot, transmitting configuration or firmware transfer
2 LED: Power ON
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Connecting USB cable
ROXI: Connecting USB cables 1.8 m, 3 m, 5 m (11 m upon request)
IXOR: Connecting apply cable 6 m -
Warning light
Plugged to a labeling head
Red Collective error, e.g. label web ending, broken liner
Yellow Prior warning to a label web ending
Green Unit readyConnecting USB cable1 m
Plugging to IXOR in addition requires a connecting apply cable M12, 12 pins, 0.2 m
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Cabels and plugs
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I/O interface cable, wire-end-ferruled
M12, 17 pin, lengths 5 m
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Extending I/O cable
M12, 17 pins, 2.5 m, 10 m
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Assembly assistance
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Labeling heads may be installed user-specific into production lines or labeling systems.
Unit retainers with tie rods and column stands with accessories make up a construction kit.
Movable unit retainers
A labeling head is mounted on two columns. On these, dispensing spots can be adjusted transversely to the direction of product transport.Fixation ROXI: on chassis using a knurled screw
Preferred with vertical installation of a labeling head.
Operating the crank when assembling onto a column frame requires a minimum distance of 40 mm between the tie rod and the chassis.
Unit retainers adjustable by spindle
They enable precise dispensing spots. Adjustments by spindle are possible with labeling heads been installed either vertically or horizontally. The hand crank enables a dispensing spot shifted by 3 mm per rotation. -
Unit retainers
1 Plate / profile assembly
Both rods can be assembled directly onto a plate or a profile.2 Assembly with tie rods
It allows the dispensing angle be aligned to a product. The upper rod is clamped to the tie rod and secured by screw A. The lower rod and the collar bearing are screwed to the column stand or a plate.
TypesAdjustable track Column length Tie rod mm Plate mm Dimension A mm Dimension B mm Unit retainers
fixedGHF 120 0 20 80 226 GHF 180 0 20 80 288 Unit retainers
movableGHV 120/100 100 120 180 325 GHV 180/100 100 120 180 390 GHV 120/200 200 220 280 425 GHV 180/200 200 220 280 475 Unit retainers
spindle adjustableGHS 120/150 150 150 230 225 - 375 GHS 180/150 150 150 230 286 - 498 -
Column stands
Column stands
Assembly of a labeling head to a base plate or a conveyor Position setting using a hand crank. The column diameter is 30 mm.Types Column length mm Adjustable track mm Column stands SST 400 400 195 SST 600 600 395 SST 800 800 595 -
Base plate ‒ xy stop and product sensor included
Use with labels provided to the left (right upon request).
Standard dimensions are 400 mm x 500 mm -
EPOS electronic position indicator
1 EPOS electronic position indicator
Indication of a label spot on a product
Display settings
- counting up or down
- reset display value
- offset value
- mm or inch
- absolute or incrementalMounting kit
It is required for assembling onto the spindle tube / column stand.
The position indicator can be aligned to optimum display
regardless of the orientation of assembly of a labeling head.
Any kind of installation is possible.2 GHS mounting kit for unit retainers
3 SST mounting kit for column stands -
1632 floor stand
Primarily suggested when applying labels from the top.
As a mobile tool, it can be locked and set on-site by leveling feet.
Standard1632 floor stand Leveling feetadjustable by mm ± 15 Loadkg max. 50 Load at offset 300 mmkg max. 25 Distance from lower margin of a label to the floor mm 880 - 1,200 Column stand 600 Column length mm 600 Adjustable trackmm 395 Weightkg approx. 40 -
1231 floor stand
Primarily suggested when applying labels from the side. It can be adapted to heights and be locked and set on-site by leveling feet.
1231 floor stand Leveling feet adjustable by mm ± 15 Loadkg max. 50 Load at offset 200 mm kg max. 20 Distance from lower margin
of a label to the floormm664 - 904 Column stand 600 Column length mm 600 Adjustable track mm 395 Tie rod Unit retainer adjustable by spindle Dimension of adjustability mm 135 Weightkg approx. 40
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ATP carrier plate
The applicator is assembled to the carrier plate and can be pivoted for material changeover and servicing.
The unit to regulate compressed air provides a pressure control valve, a display and a fine filter. It is attached to the back.
The carrier plate can be mounted for providing labels either to the left or right.
UR D60 deflection rollers
Deflection rollers 1 and 2 with a diameter of 60 mm help with materials that detach from a liner material when bent at a tight radius.
| Type | Diameter mm | Widths B mm | |
|---|---|---|---|
| Deflection roller | UR D60/62 | 60 | 62 |
| UR D60/124 | 60 | 124 | |
| UR D60/186 | 60 | 186 | |
| Guide | FR D60 | - | - |
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Documentation
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Catalogs
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Title Format Version Last change Language ROXI with HERMES applicators
PDF - 2.97 MB 12/2025 11/12/2025 English
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Software & Drivers
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Firmware
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Title Format Version Last change Language Firmware ROXI
GZ - 59.89 MB 2.04.1 13/11/2025 – Release Notes Firmware ROXI
TXT - 2 KB
2.04.1 13/11/2025 –
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